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Your EWP has been doing the hard yards for many years, but is it still safe to use? Under Australian law, every Elevating Work Platform (EWP) must pass a major inspection once it hits the 10-year mark. This is far more than a routine check-up. The EWP 10-year certification tells operators that the machine is both safety-compliant and fit for use.
Let’s take a look at what’s involved in a 10-year inspection, the regulations that apply, how much it costs, and why it’s so important.
An EWP 10-year certification or “major inspection” is required by Australian Standard AS 2550.10. Along with more regular maintenance and inspections.
The regulations state that all EWPs must undergo a major inspection after ten years of service. Then, every five years after that. Because of the complexity and critical safety aspects of this inspection, it needs to be carried out by an experienced technician.
It’s important to follow inspection regulations because non-compliance could cost you. You might face big fines, higher insurance costs, or legal trouble. Especially if there’s an accident.
The 10-year major inspection is a rigorous process designed to ensure the safety of your equipment. The EWP 10-year inspection checklist includes:
1. Initial assessment: A review of your EWP’s service history and current condition to identify any immediate issues.
2. Dismantling key parts: Important components like the hydraulics and moving joints are pulled apart for a closer look.
3. Structural inspection: The frame and key structures are checked for cracks, rust, or other signs of damage.
4. Non-destructive testing (NDT): This test checks the welds and steelwork to find any internal defects or weaknesses.
5. Safety system check: All safety features are tested. This includes emergency stops, limit switches, and control panels.
6. Load testing: The EWP is tested to ensure it can safely handle the maximum load.
7. Electrical checks: The wiring, controls, and other electrical parts are tested for proper function.
8. Hydraulic evaluation: The hydraulic system is checked for leaks, pressure, and fluid levels.
9. Function test: The EWP is then operated using its full range of motion to test for any functional issues.
10. Reassembly and final testing: After any necessary repairs, the EWP is put back together and tested one last time.
Once your EWP passes the inspection, you’ll get your EWP 10-year certification. The machine will be fitted with a compliance plate to show it’s safe and fit for use. You’ll also get updated service records and a detailed report showing the results of the inspection.
The cost of a major inspection will depend on the type of machinery, the model, and the manufacturer. However, it will generally cost around 25% to 35% of the original purchase price.
Keep in mind, this estimate doesn’t include any repairs that may be needed. That’s why regular servicing is so important. Staying on top of maintenance can help to avoid big repair bills or unexpected downtime when your major inspection comes around.
For a detailed quote, reach out to the team at All Star.
If you’re wondering whether inspections are worth the price, we’ll run you through the many benefits. More than just a tick in the box, your 10-year inspection helps protect your equipment and your team.
Better safety:
The top reason for a major inspection is safety. Every part of the EWP is thoroughly checked and tested. This helps to identify and fix any hazards before they cause an accident.
Updated technology and features:
Inspections may reveal chances to upgrade parts or add safety features. This ensures your machines are up-to-date with the latest technology and industry standards.
Regulatory compliance:
Major inspections ensure your EWP meets Australian safety standards. This keeps you compliant and protects your business from legal risks.
Operational reliability:
Regular checks keep your equipment working as it should. This reduces the risk of machine breakdown and keeps your projects running on time.
Resale value:
An EWP with a strong service history and inspection record will hold more value if you choose to sell or trade it in.
When it’s time for your major inspection, trust the team that knows EWPs inside and out. All Star’s expert technicians follow strict testing protocols to make sure every inspection meets Australian regulations—and keeps your machine in top shape.
We apply these same standards to every EWP in our hire fleet, so you can count on safe, reliable service every time.