The importance of your EWP 10-year certification

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Hitting the ten years of service mark is certainly a milestone. For your Elevating Work Platforms (EWPs), that means it’s time for 10-year inspections. Far more than a routine check-up, the EWP 10-year certification tells operators that the machine is both safety-compliant and fit for use. 

Let’s take a look at what’s involved in this type of inspection, the regulations that require it, the cost implications, and why they’re so beneficial.


What are the EWP regulations for inspections?

As well as being best practice, an EWP 10-year inspection or “major inspection” is legally required according to Australian Standard AS2250, along with more regular maintenance and inspections. It states that all EWPs have to undergo a major inspection after ten years of service and then every five years after that. Because of the rigorous nature of this inspection, it needs to be carried out by an experienced technician.

It’s important to follow inspection regulations because non-compliance could result in legal action. That could mean hefty fines and increased insurance premiums or even litigation in the event of an accident. 


What is involved in a major inspection?

The 10-year major inspection is a rigorous process designed to ensure the operational safety of your equipment. The EWP 10-year inspection checklist includes:

1. Initial assessment: Your equipment’s service history and current condition are assessed to immediately identify any issues or areas of concern.

2. Dismantling critical components: The EWP is dismantled for a detailed inspection of the hydraulic system and mechanical links.

3. Structural inspection: The structural integrity of the machine is assessed next, looking for cracks, corrosion, or damage.

4. Non-destructive testing (NDT): This test checks the welds and steelwork to find any internal defects or weaknesses.

5. Inspection of safety components: All safety-critical parts are checked, including emergency descent systems, limit switches, and control systems.

6. Load testing: The EWP is tested to ensure it can safely handle the maximum load.

7. Electrical system checks: The electrical components, like the wiring and control systems, are tested to ensure they are functioning correctly.

8. Hydraulic system evaluation: The hydraulic system is checked for leaks and proper fluid levels.

9. Functional testing: The EWP is then operated using its full range of motion to test for any functional issues.

10. Reassembly and final testing: After the inspection and any necessary repairs, the EWP is reassembled and tested to ensure everything is working as it should.

Once your EWP ticks all the boxes and passes the inspection, the machine will be fitted with a compliance plate, and you’ll get your EWP 10-year certification. You’ll also receive documentation stating the results of the inspection and the updated maintenance records.


The importance of your EWP 10-year certification


What does an ​​EWP 10-year inspection cost?

The cost of a major inspection will depend on the type of machinery, the model, and the manufacturer. But it will generally cost around 25 to 35% of the original purchase price. For a detailed quote, reach out to the team at All Star.

This price doesn’t include any repairs needed, which emphasises the importance of regular inspections and services. That way, you’ll avoid any hefty expenses and potential downtime if extensive repairs or replacements are needed after the inspection.


What are the benefits of EWP major inspections?

If you’re wondering whether inspections are worth the price, we’ll run you through the many benefits. From upholding safety standards to preserving your equipment’s value, these are the main reasons why EWP 10-year inspections are so important:

Enhanced safety: The main benefit of ten-year testing is safety. By thoroughly examining each and every component of the EWP, potential hazards can be fixed, and the risk of accidents is significantly reduced.

Updated technology and features: During the inspection, there may be opportunities to upgrade certain parts or incorporate new safety features, keeping your EWPs up-to-date with the latest technology and enhancements.

Regulatory compliance: Major inspections ensure compliance with Australian standards and industry best practices and ensure that you avoid any legal issues.

Operational reliability: Regular inspections and maintenance ensure that EWPs operate how they’re supposed to, which is crucial for planning and executing work efficiently. 

Resale value: Well-maintained equipment with a documented history of thorough inspections helps to demonstrate that your equipment is in good working condition.


When it’s 10-year inspection time, partner with the pros at All Star 

With a deep understanding of EWP mechanics and regulations, All Star’s expert technicians ensure thorough and efficient inspections. All of our equipment for hire undergoes every type of testing, and our inspections are designed to meet all regulatory requirements, ensuring your equipment is not just compliant but also operates at peak safety levels. Book your inspection or service today.